Automatic internal welding machine for lithium battery pipes

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Automatic internal welding machine for lithium battery pipes

PIPELINE AUTO WELDER · pipeline automatic welderseries

📋 Specifications

Parameter Value Parameter Value
Specification DW-EH48/56 Dynamic Forms Electric + Hydraulic
Applicable pipe diameter Φ1219-Φ1422mm Number of welding units 8 bottles
Traveling speed 0-40m/min Gradeability ≤30°
Maximum through bend 5D Landscape 90° Portrait 30° Weld Time: ≤90S
Rated Operating Pressure 5-7MPa Adaptive Wall Thickness 10-35mm
Adapt to altitude ≤4000m Operating Temperature -40°C-65°C
Adapting to humidity ≤90% &Weight 2950kg
Overall machine size 5200×1200×1100mm Protecting tank capacity 30L

🔥 Key Advantages

  • Lithium battery pack power supply: long life, get rid of external cable constraints, more flexible mobile deployment, adapt to grid-free coverage scenarios.
  • Electric + hydraulic dual power: smooth power output and stable pipeline counterpart, effectively ensuring welding consistency and welding quality.
  • Wireless remote control operation: safe remote control, suitable for complex construction sites such as mountains, reducing the safety risk of operators.
  • Efficient welding performance: single welding time ≤ 90s, leading operation efficiency, suitable for all kinds of engineering rush requirements.
  • Strong passability: It can adapt to complex pipeline layout through 5D lateral 90° and longitudinal 30° elbows.
  • Wide environmental adaptability: stable operation at high altitude (≤ 4000m), wide temperature range (-40 ℃ -65 ℃) and high humidity (≤ 90%).

🏗️ Typical Applications

  • Field long-distance pipeline: field pipeline construction without external power supply
  • Mountain pipeline engineering: construction of complex terrain such as mountains, hills, etc.
  • Emergency Repairs: Quick Response Pipeline Emergency Repairs
  • No grid coverage area: construction area that cannot be reached by electricity

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Product Overview

The lithium battery pipe automatic inner welding machine (DW-EH48/56) is an automatic welding equipment for the inner ring seam of pipes developed by Denvo/engine Welder for field, mountain, remote pipe network and other scenarios without external power supply. The equipment uses lithium electric drive + hydraulic control as the core power form. It is equipped with 8 welding units and is suitable for Φ1219-Φ1422mm large diameter pipes. The single welding time is ≤ 90s. It can get rid of cable constraints through wireless remote control operation, and can complete high-efficiency automatic welding in the area without grid coverage.

The equipment has strong passability of climbing ≤ 30°, passing through 5D longitudinal 90° longitudinal 30° bends, and adapts to a wide environmental range of altitude ≤ 4000m, temperature -40-65°C, and humidity ≤ 90%. It is an efficient inner ring welding equipment for long-distance pipelines, mountain pipelines construction and emergency repair scenarios.

Core Features Explained in Detail

  • Lithium battery pack power supply: Long life, get rid of external cable constraints, flexible mobile deployment, adapt to grid-free coverage scenarios.
  • Electric + Hydraulic Dual Power: The power output is smooth, the pipeline is stable, and the welding consistency and welding quality are effectively guaranteed.
  • Wireless remote control: Long-distance safe operation, suitable for complex construction sites such as mountains, reducing the safety risk of operators.
  • Efficient welding performance: Single welding time ≤ 90s, high operation efficiency, suitable for all kinds of project rush requirements.
  • Excellent mobility over rough terrain: Can be adapted to complex pipeline line layout through 5D lateral 90° and longitudinal 30° elbows.
  • Wide environmental adaptability: Stable operation at high altitude (≤ 4000m), wide temperature range (-40-65°C), and high humidity (≤ 90%).

FAQ

1. Why is the lithium battery internal welding machine suitable for the field without electricity?

The equipment is powered by a lithium battery pack, no external power supply and cables are required, and welding operations can be completed independently in outdoor, mountainous, and remote pipe network areas without power grid coverage, with flexible mobile deployment.

2. How efficient is the welding?

DW-EH48/56 is equipped with 8 welding units, with a single welding time of ≤ 90s and a walking speed of 0–40m/min, which can efficiently complete the welding of large-caliber pipelines.

3. Can you adapt to complex terrain?

The climbing capacity of the equipment is ≤ 30°, which can pass through the 5D transverse 90° and longitudinal 30° bends, and adapt to the wide environmental range of altitude ≤ 4000m, temperature -40-65°C, and humidity ≤ 90%.

4. How safe is the operation?

The equipment supports wireless remote control and remote control. Operators can stay away from the welding area, reduce safety risks, and adapt to complex construction sites such as mountains.